Plastic To Fuel Pyrolysis Machine Fast Plastic Pyrolysis 30t
Description of Huayin plastic pyrolysis machine
Pyrolysis is well established technique for decomposition of waste plastic , tires, oil sludge to fuel oil and carbon black in the absence of oxygen. The main advantage of the pyrolysis plant is the reduction in volume of the waste ,at the same time , this project can bring great benefits to people in the context of energy shortages.
The whole pyrolysis plant line is mainly composed of 6 parts :
1. Pyrolysis reactor : the main body of the complete line, the internal reactor is rotating when production,and the temperature inside is over 500℃. Because of the excellent insulation layer , the heating efficiency is high.
2. Condensing system: The oil gas will be turned to liquid oil through the condenser . As the large cooling area and distance ,its cooling effect is very good .
3. Feeding system: Our patent product .With the auto feeder machine , it just takes 2 hours to feed 12 ton raw materials. Saving labour and time.
4. Heating system: It can use pyrolysis oil and combustible gas produced from production. So the system can run with its own fuel supplies, saving operating cost. Besides , it also can use coal , wood ,gas as heating fuel.
5. Dedusting system: Purifies the smoke to ensure clean air emission. We provide different types of de-dusting device to meet different requirement of customers.
6. Discharging system: Carbon black is discharged out in a sealed condition to avoid ash flying. And the water jacket outside the screw conveyor provides cooling function when carbon black is discharged.
Output product and their usage
Fuel Oil
1. Used as the heating material and sell it to cement factories, glass factories, ceramic factories, electric power factories, steel making factories, boiler factories, etc.
2. Used in heavy oil generator for electricity generation.
3. Deep process it into diesel oil with our distillation plant, color and smell removal system, the final oil can be used in diesel engines like trucks, tractors, etc.
Carbon Black
Slag for construction.
COMBUSTIBLE GAS
Combustible gas is routed to the heating system as a fuel supply. It saves the consumption of fuel oil.
Operation process of pyrolysis machine
Feeding Of Used Tires (2.5 Hours) :Put the raw material into the pyrolysis reactor . Huayin offers auto feeder machine to help feeding , saving time and labour. As long as the size of the tire is not larger than 1.4 meters, the tire can be directly put into the reactor. If they are larger OTR tires, we supply tire cutting machine
Starts Heating (2 Hours) :When feeding is finished, closes the feeding port then ignites the heating system. The internal temperature goes up slowly in the first 2 hours.
Oil Production (10 Hours): Used tires break down into gas state and solid state under pyrolysis reaction. The gas state enters condensing system, gets liquified and becomes liquid fuel. The oil production process lasts 10 hours. The solid state that is carbon black and steel wire stays inside pyrolysis reactor waiting for discharging.
Cooling Down (3 Hours):When oil production is finished, leaves the machine to cool down for 3 hours before discharging.
Discharging Carbon Black and steel wire ( 3 Hours): Discharges carbon black from reactor by U-shape conveyor. It takes around 2.5 hours. Discharges steel wire mass from reactor by winch. It takes around 30 minutes.
Parameter of rubber pyrolysis machine
| Model | HY-05 | HY-08 | HY-10 | HY-15 | HY-30 |
| Capacity | 5 t/d | 8 t/d | 10 t/d | 15 t/d | 30-35 t/d |
| Working Type | Batch | Batch | Batch | Batch | Continuous |
| Reactor size(m) | D2.2*L5.5 | D2.6*L6.6 | D2.8*L6.6 | D2.8*L8.1 | D1.2*L24 |
| Reactor material | Q245R | Q245R | Q245R | Q245R | 310S stainless steel |
| Power | 29.4KW | 29.4KW | 32KW | 34KW | 100KW |
| Heating Fuel | Pyrolysis oil /coal/ wood/natural gas |
| Burners | 3*300,000 kcal | 3*300,000 kcal | 3*300,000 kcal | 4*300,000 kcal | 12*30000kcal |
| Working pressure | Normal | Normal | Normal | Normal | Normal |
| Landing Area | 200m2 | 250m2 | 300m2 | 350m2 | 700m2 |
| Number of Containers | 1*40FR+1*40HQ | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 1*40FR+2*40HQ | bulk cargo |
Standing features of Huayin Tyre Pyrolysis plant for sale
Safety: Alarm, auto pressure releasing device, anti backfire device, vacuum pump to ensure the machine working smoothly.
Oil-water separator: Its water sealing design ensures that oil and gas are separated and combustible gas can not return to the reactor.
Energy-saving:
The inner reactor body and outside insulation cover have good airtightness, avoiding heating loss and saving fuel.
The combustible gas that cannot be further cooled down into fuel oil will be recycled to the furnace for heating the reactor, maximizing resource utilization.
The cooling water adopts a circulating mode, which is pollution-free, no discharging, and recyclable.
High efficiency discharging: Adopt screw conveyor discharging device, discharge carbon black in sealed condition, no pollution and save labor and time.
Fast installation: All of the condensing parts have been installed together before delivery from the factory, saving installation time and ensuring welding quality.
Auto feeder machine to feed raw material automatically, save labor and time.
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Waste Plastic To Fuel Tire Pyrolysis Machine Fast Speed 30t Images
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