Easy Operation Used Tyres Pyrolysis Machine 2 Tpd Pyrolysis In The Container
Product description
Micro-negative pressure high temperature pyrolysis technology for waste tires is one of the promising waste tire treatment methods. It decomposes the organic components of the tire by heating at a high temperature of 500-700 ℃ under the condition of anaerobic, so as to obtain around 45% fuel oil, 30% carbon black, 10% steel wire, 10%-15% combustible gas.
Output product and usage
Fuel oil (pyrolysis oil) is widely used in industries, such as steel factories, heavy oil generators, cement factories, boiler heating, etc. Or deep process it into diesel oil with our distillation plant, color, and smell removal system, the final oil can be used in trucks, tractors, etc.
Carbon black can be made into pellet or briquette as heating material.
Steel wire could be sold to the recycling station or steel mill for remelting.
The incondensable gas is recycled to heat the pyrolysis reactor, saving energy.
Specification
| Item | Content |
| Raw materials | Waste tyre/rubber |
| Output | 45% fuel oil, 30% carbon black, 10% steel wire, 10%-15% syngas |
| Model | Reactor size | Capacity |
| HY1500*3000 | 1 T/batch |
| HY2200*5500 | 5 T/batch |
| HY2200*7500 | 7 T/batch |
| HY2600*6600 | 8 T/batch |
| HY2800*6000 | 9 T/batch |
| HY2800*6600 | 10 T/batch |
| HY2800*8000 | 15 T/batch |
| Remarks | Support customization |
| Reactor material and thickness | Q345R/Q245R/310S (Boiler plate/stainless steel) 16mm/18mm |
| Land area | 300-400㎡ (L30-40m*W10m) |
| Number of workers | 3-4 |
| Oil density and calorific value | 0.89g/cm³&44.30KJ/KG |
| Processing time and power | 10-24 hours. Averagely 15KW/h |
| Certification | CE, ISO, BV, SUV, SGS Oil Report, Emission Report, 11 patents |
Working process
1. Loading the waste material into the pyrolysis reactor manually or with auto feeder.
2. Heating the pyrolysis reactor and producing oil.
3. The exhaust gas which can not be cooled to liquid oil will be recycled to heat the reactor. Smoke will be purified through strong and powerful dust removal device.
4. Cool the pyrolysis reactor after oil production is finished.
5. Discharging carbon black and steel wire.
Main advantages
1) Industrial batch type, different capacity from 1ton to 15ton per batch.
2) low consumption, high oil yield, and quality, continuous and steady operation of production.
3) Horizontal rotating reactor enables the waste material equally heated and completely pyrolyzed to achieve high production efficiency.
4) Anti-coking device, alarm, auto pressure releasing device, anti backfire device, vacuum pump to ensure operation safe and reliable.
5) Combustible Gas recycling utilization technology, the combustible gas can be used for heating, remaining heat can be fully utilized, realized self-supply for pyrolysis process, dramatically minimizing running cost.
6) Adopt 3 layers of ceramic packing dedusting device and water spray, finally, no black smoke discharged out. SGS emission report provided.
7) Support PLC system to achieve high automation production and ensure operation under safety conditions.
8) Low requirement for manpower and clean production.
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Used Tyres Small Pyrolysis Plant 2 TPD In Container Images
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